How To Mirror Polish Outer Stainless Tube Joints

    How To mirror polish inner tube joints

    Need a quick and easy way to mirror polish outer stainless tube joints? You’re in the right place…

    Our step-by-step guide along with Cibo’s Time Saving Kit 06 are all you need.

    We have all of the essential abrasive products for you to complete the process and achieve top quality results – all in one box.

    What are Time Saving Kits?

    A Cibo Time Saving Kit contains all the products and information you need to complete your desired process. There are 3 kits for satin finishing and 3 for mirror polishing stainless steel. See all kits here.

    Process Overview

    Use both medium and very fine Rapid Combi discs to sand the weld.

    Blend and refine the surface finish with the unitised SAG disc.

    Coat the felt VAP disc in pink polishing compound and polish the metal to a mirror finish.

    After polishing remove any residue polish using Vienna Chalk.

    Continue reading our guide below for further instructions of the TSK06 process…

    Rapid Combi Flap Disc
    Rapid Combi Flap Disc

    Step 1: Preparation

    Attach your RCD/ME/125 disc to your variable speed angle grinder. We highly recommend the FiniPower machine.

    Abrasive tip: Setting your machine speed between 3000 and 4000 RPM will avoid burn marks on your workpiece and maximise disc life.

    Dress the grit of your new RCD by grinding a test piece of stainless steel. If you miss this step, the disc may be too aggressive on first use.

    Mirror Polishing Outer of tube with RCD disc and Finipower
    Mirror Polishing Outer of tube with RCD disc and Finipower

    Step 2: Sanding The Weld

    Move the RCD/ME/125 back and forth in the longitudinal direction of the tube, ensuring that the sanding lines follow the circumference of your workpiece.

    Work at an angle of 10 to 15 degrees whilst applying light pressure equal to the weight of your machine.

    Sand up to the area where the two tubes meet at the highest point – the corner should be sharp and round.

    Once satisfied with this result, repeat on the other side.

    Then, repeat with the RCD/VF/125.

    Step 3: Erasing Grinding Lines

    SAG 5 Polishing Discs with Finipower machine
    SAG 5 Polishing Discs with Finipower machine

    At this point in the process, there may be visible fine grinding lines and surface scratches on your workpiece – these can easily be removed using Cibo’s unitised discs.

    Simply attach the SAG/5/125 disc on to your FiniPower machine.

    Now, sand in a perpendicular direction to that of the RCDs and continue sanding to leave a pre-polished bright finish on your stainless steel.

    How to Mirror Polish Outer Tube Joints with Cibo's Time Saving Kit 06. Step 3.
    PV 102 Polishing Compound
    PV 102 Polishing Compound

    Step 4: Mirror Polishing

    Fix the VAP/Z/125 felt disc to your FiniPower machine, ensuring the speed is set to 4,000 RPM.

    Allow the disc to turn against the PV/102 pink polishing compound until it is fully coated.

    Use the disc in a longitudinal direction (opposite to that of the SAG disc) and polish until the desired mirror polish finish is achieved.

    How to Mirror Polish Outer Tube Joints with Cibo's Time Saving Kit 06. Step 4.

    Step 5: Cleaning Up

    Inoxiclean Vienna Chalk
    Inoxiclean Vienna Chalk

    To remove any polish residue from your workpiece, simply use the PV/103 Inoxiclean Vienna Chalk in combination with a soft microfibre cloth to wipe down the tube.

    Completing this step will remove any grease from the stainless steel without the risk of surface scratches.

    How to Mirror Polish Outer Tube Joints with Cibo's Time Saving Kit 06. Step 5.

    What is Included in Time Saving Kit 06?

    All of the essential products you need for the mirror polish process are inside the box;

    • RCD/ME/125   (x2 Discs) Medium Rapid Combi Disc for sanding down the weld. (125mm⌀ with a 22mm⌀ centre hole.)
    • RCD/VF/125   (x2 Discs) Very fine Rapid Combi Disc for sanding the weld after the medium grade disc. (125mm⌀ with a 22mm⌀ centre hole.)
    • SAG/5/125   (x1 Disc) Unitised disc for the removal of grinding lines. (125mm⌀ with a 22mm⌀ centre hole.)
    • VAP/Z/125   (x1 Disc) Soft felt disc for mirror polishing. (125mm⌀ with a 22mm⌀ centre hole.)
    • PV/102   (x1 300g Bar) Pink polishing compound for a bright, highly reflective finish.
    • PV/103   (x1 150g Tub) Vienna chalk to remove polishing compound residue and leave the surface grease-free.
    How to Mirror Polish Outer Tube Joints with Cibo's Time Saving Kit 06
    How to Mirror Polish Outer Tube Joints with Cibo's Time Saving Kit 06 - Contents

    The Finipower Machine is not included in Time Saving Kit 06 – you can take a look at it here.

    Finipower Machine

    Please take a look at our short video below to see brief clips of the above steps.

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